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Zagreb's cartography

Exploring challenges and opportunities for a circular economy in Sesvete

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From meat factory to urban mine

Words by University of Architecture Zabre, FabLab Zagreb & Metabolic, October 2022

Mapping the reuse potential of building materials in Zagreb’s brownfields

The Croatian capital of Zagreb is a diverse city, well known for its architectural style and prowess. However, it is also a city facing challenges similar to others around Europe, struggling to move towards greater circular material reuse and recycling rates. While the municipality is starting to take first steps to become a city without landfills, there is still a long way to go.

 

Besides household waste sorting, construction waste and its sustainable management is a significant problem for Zagreb. Just like in many other cities around the world, urban development, renovation needs of older buildings, and maintenance and construction of novel infrastructure, houses and offices are important topics for the city of Zagreb - especially after the 2021 earthquakes. These developments call for a large amount of investments. Making sense of the scale of this problem is not easy since data on how much construction waste the city generates - and where it goes - remains lacking. To get a preliminary insight into the city’s construction and demolition waste problem, and hence its underused reuse potential, the CENTRINNO pilot in Zagreb set out to map all known illegal construction landfill sites within the city boundaries.

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Map 1: The locations of unofficial (illegal) construction waste sites in Zagreb. Source: [1]

With over 30 sites, it is clear that local construction waste management practices can immensely profit from improved education and inspiration surrounding the circular reuse and recycling potential of wood, steel, concrete and bricks. 

 

It is not only the new construction and renovation of houses and offices that provide an opportunity for material recovery! Zagreb has a vast repertoire of brownfields and to-be-demolished factory buildings that store significant volumes of resources for which we should find better utilization pathways in new construction or onsite renovation. An overview of all currently known brownfields gives us a first idea of the extent of this urban mine.

Map 2: the locations of brownfields throughout Zagreb. Source: [2]

The CENTRINNO pilot in Zagreb aims to explore this untapped potential resource - the city’s urban mine - to educate, innovate and showcase circular solutions to renovation and demolition, using the former Sljeme meat factory - and future Fab Lab - in Sesvete as an example. The Sljeme factory is a great starting point for us to learn what types of materials can and cannot be reused before we can extrapolate these learnings and apply them to the landscape of brownfields across the city. So let us dive a little deeper into Sesvete and the Sjeme factory.

 

The pilot neighborhood: Sesvete

 

The Zagreb pilot is located in the Sesvete neighborhood, which in turn is situated in the similarly named district. While the district itself does not seem to be a hotspot for illegal construction waste dumping, the area has great potential for urban mining and thereby the recovery and reuse of construction materials

Map 3: Illegal construction waste sites in the Sesvete area. Source:  [1]

Like so many post-industrial buildings in Zagreb, the Sljeme factory, a former meat production plant within Sesvete, is set to be partially renovated and reused, but also partially demolished. This project offers a prime opportunity to serve as an exemplary case for the local repurposing and reuse of ‘waste’ materials - in that sense performing as an urban mine. 

 

The Sljeme factory - A case study for urban mining

 

 

 

 

 

 

 

 

 

 

Established in the late years of the 19th century, the Sljeme meat production plant was created in the times of strong socialism. It was one of the main meat producers for then Yugoslavia, which it remained for a period of over 120 years. However, after marketization entered the status quo in the later 20th century, the production plant began to struggle, and went out of service in 2006. Now, in 2022, the plant is finally getting its long overdue reutilization. Aiming to reuse and recover as much of the plant’s buildings as possible, we mapped out which buildings are fit for reuse, which need refurbishment and which need to be demolished for material recycling. 

Map 4. A layout of the changes envisioned to the Sljeme meat factory plant. Source:

In a circular stream, we aim to retain as much of the buildings as possible since reuse and renovation of whole building structures is generally preferred over new construction or material recycling. Yet, demolition is inevitable for a large part of the factory site. Primarily, the state of a large part of the buildings, together with their structural integrity, are not sufficient anymore to be easily repurposed or refurbished into new usable space. Therefore, a number of material flows will become available from the demolition of these structures, mainly comprising concrete and brick materials. Besides their raw reuse potential, the recovered materials can be used to illustrate the circular economy possibilities of construction waste, thereby serving as a local example which could be applied across the 40 other brownfield sites in Zagreb.

 

Other structures, such as the old management building, are suitable for repurposed use, after some minor renovations. Finally, both the old canning building and silos would be suitable for reuse, after being refurbished to  fit for new uses, such as office spaces. Refurbishment therefore mainly entails restructuring of the building. 

Figure 1. A small-scale MFA showing the material streams derived from the partial demolition of the Sljeme meat factory plant in Sesvete, Zagreb. Source: ERCO

The destinations for these buildings and their materials was defined using an inclusive co-creation process with the local community. The co-creation efforts revealed the different community needs which should be integrated into the reuse of buildings: the fab city hub, a music school and a police station all became viable options. Another element in the co-creation process was based around the engagement of local youth in the circular process, which was done using a combination of design-thinking and practical skills engagement. Indeed, to engage the younger generation in the circular mindset, topics like product design including novel (bio)materials in construction waste reuse, or the digital fabrication and recycling of products, were discussed. 

 

Building a circular concrete innovation ecosystem around  HUB_S 

Sljeme is one of many brownfields across Zagreb soon to be demolished, redeveloped and reused. In the coming years, so much materials from demolition will become available that it is worth starting to build a local innovation ecosystem around the circular reuse of concrete, bricks, wood and steel. Especially concrete will be very abundantly available, as our urban mining analysis of over 40 brownfields across the city showed.

Figure 2. Urban mining analysis of Zagreb’s listed brownfields - concrete is the most abundant material hidden in current to-be-demolished buildings.

As Zagreb’s platform for circularity and education, HUB_S can become a facilitator connecting local makers, designers, researchers and students into a learning network for demolition waste reuse and recycling. With concrete as a starting point for innovation!

 

And we are not starting from scratch! As part of the CENTRINNO Cartography, Zagreb has mapped many existing resources around circularity, innovation and design, and developed a lot of ideas on how to connect different programs and initiatives to innovate together. Check out Zagreb’s current and future innovation community on KUMU:

Endnotes

  1. Antić, D. (2021). Istraživanje o odlaganju građevnog otpada u prirodu na području Grada Zagreba : završni rad (Undergraduate thesis). Retrieved from https://urn.nsk.hr/urn:nbn:hr:169:840187
     

  2. City of Zagreb. (2017). Atlas brownfield površina. https://www.zagreb.hr/userdocsimages/gu%20za%20strategijsko%20planiranje/Atlas%20brownfield%20povr%C5%A1ina.pdf

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This project has received funding from the European Union's Horizon 2020 Research and Innovation programme under grant agreement No. 869595

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